Medical Extrusion R&D

We help make the impossible possible

Medical extrusion development is where most of our hardest problems start. You need a custom medical tube with tight and complex specifications, and no one has succeeded in extruding it. That is when device companies come to MicroSpec. Our culture of innovation and in-house research and development let us solve complex extrusion problems and shorten development from concept to product.

Bring us your challenges

• Micro-extrusions
• Coatings, including coated wire
• Multiple lumens
• Variable inside and outside diameters
• Thin webs and walls, down to 12.5 microns
• New profiles

Integrated R&D for complex extrusion

We work closely with clients from initial concept through commercialization, on the specific technical requirements of custom tubing. That collaboration matters most for devices that need micro-extrusions, multi-lumen structures or irregular geometries.

Because we design and engineer our own tooling and extrusion processes, product design and manufacturing stay tightly aligned. There are no delays from outsourced development. Design, tooling and process refinement happen under one roof, which shortens the development cycle and reduces the usual risks around manufacturability and performance at scale.

A proactive innovation model

We explore new extrusion techniques and materials without waiting for customer requests, so we are ready when a new need appears. Sometimes we develop a solution before a customer comes to us. Early-stage extrusion capability lets us turn complex designs around quickly, which is especially valuable when a client faces a tight development deadline or works in a highly regulated market.

With deep technical expertise, we are often embedded in a client’s product development process, helping guide feasibility decisions and design iterations from the ground up. We understand extrusion, we have a long record of success, and we are not afraid of failure, because it gives us the power to innovate.