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ISO 13485 Quality Systems

ISO 13485:2016 certified quality, with laser gauging and vision inspection before, during and after every run.

Quality is everyone’s job here

ISO 13485 medical tubing extrusion depends on more than a certificate on the wall. Everyone at MicroSpec is responsible for the quality of the custom medical tubing we extrude. Because the whole extrusion cycle stays in-house, from tooling to final inspection, we keep tight control over the outcome. We are certified to ISO 13485:2016 by Intertek, certificate number 0052503-03.

When we inspect

  • On the production floor, with in-line laser gauging
  • In our quality control room
  • At the start of, during and after each run
  • Before shipment

How we inspect

We use the latest inspection techniques, including laser gauges, automated vision systems, highly precise electronic microscopes and ultrasonic technologies. Automated inspection routines improve measurement repeatability and reproducibility. Among other measurements, we check outside and inside diameters, number of lumens, wall thickness and profile against your specifications, and we perform burst and tensile testing on finished product. All incoming raw materials are inspected.

Our quality team works proactively with your quality team to align inspection methods, so we measure the part the same way you do. Defining inspection methods early and minimizing measurement error are key parts of a successful validation.

Our quality commitments

  • Continuous improvement through innovation, automation and data-driven process optimization
  • Effective use of production and post-production feedback
  • Growing production capacity and optimizing efficiency to meet market demand
  • A culture of employee engagement, development and morale
  • An effective, compliant quality management system under ISO 13485:2016
  • Reducing our carbon footprint with environmentally friendly processes and equipment

Training and experience

Quality begins with training. Each quality inspector is trained in our standards and procedures for custom medical tubing, and our quality staff brings decades of combined experience in the medical device and extrusion industries. We welcome customer audits.

Quality facts

CertificationISO 13485:2016
RegistrarIntertek
Certificate0052503-03
ValidationJumpStart, OQ, PQ, PPAP
AuditsCustomer audits welcome

Planning an audit?

Call us to schedule a visit or request our quality documentation.

603.924.4300

What we measure

Dimensions and properties we check.

CharacteristicHow it is measuredWhen
Outside diameterIn-line laser micrometersContinuously during the run
Inside diameter and wallVision systems and electronic microscopesStart, during and end of each run
Lumen count, size and positionVision systemsStart, during and end of each run
Profile and cross-sectionOptical measurement against your printStart, during and end of each run
Burst and tensile strengthMechanical testingFinished product
Resin consistencyMelt flow testing of incoming lotsBefore material is released to the line
Intertek ISO 13485:2016 certification mark

Certification history

Certified since 1997.

1997

ISO 9002:1994

2003

ISO 9001:2000

2009

ISO 9001:2008

2016

ISO 13485:2003

2019

ISO 13485:2016, Intertek

Inspection equipment

The tools behind every measurement.

StarLite optical measurement system used for tubing inspection
Optical measurement system
Triton laser gauge measuring tubing OD during a run
In-line laser gauge
Backlit tube sample on a vision measurement stage
Backlit cross-section
Technician running a tensile test on a tubing sample
Tensile testing
Process data chart tracking tubing dimensions over a run
Run data tracking
Tube samples held in clear fixtures for cross-section measurement
Sample fixtures

Validation

JumpStart Validation Program.

Validation planned from the first prototype, not bolted on at the end.

01

Identify intent early

We confirm your plan to validate as soon as possible so prototype data can support it.

02

Reduce risk up front

Inspection methods, measurement error, process variation and multiple resin lots are addressed early.

03

Align specs and capability

Print tolerances are discussed openly so CTQ and CTF features are both functional and capable.

04

OQ and PQ

Defined phases take the process through OQ and PQ to a robust production state.

Read more about how JumpStart works.

Questions

Quality, answered.

Have a question about our quality system? Ask our team.

Is MicroSpec ISO 13485 certified?

Yes. We are certified to ISO 13485:2016 by Intertek, certificate number 0052503-03.

How do you inspect tubing?

With in-line laser gauges, automated vision systems, electronic microscopes and ultrasonic technologies, at the start of, during and after each run and before shipment, plus burst and tensile testing.

Do you support process validation?

Yes. Our JumpStart Validation Program supports your master validation plan, DV builds and submission, with OQ, PQ and PPAP as needed.

Can we audit your facility?

Yes. We welcome customer audits.

Request a quote

Planning a quality audit?

Send us your specs, drawing or just describe the problem. A member of our team will follow up personally to walk through tolerances, materials and schedule.

603.924.4300 info@microspecorporation.com 327 Jaffrey Road, Peterborough, NH 03458

Start a project

Tell us about your part and our team will follow up personally.

    PDF, DWG, DXF, STEP, IGES, image, Word, Excel or ZIP, up to 25 MB.

    Have full drawings and tolerances? Use our detailed request form.